OPTIMIZATION OF ENERGY EFFICIENCY AND ENVIRONMENTAL FRIENDLINESS OF CEMENT PRODUCTION BASED ON THE UPGRADED AUTOMATIC CONTROL SYSTEM OF THE BALL DRUM MILL

M. R. Isaeva, M. Sh. Mintsaev, A. A.-V. Sadulaev, M.S. Salamanova

About the authors

M. R. Isaeva, M. Sh. Mintsaev, A. A.-V. Sadulaev, M.S. Salamanova

Исаева Мадина Ризвановна – к.т.н. доцент, ФГБОУ ВО "ГГНТУ им. акад. М.Д. Миллионщикова", кафедра «Автоматизация технологических процессов и производств», 364051, Чеченская Республика, г. Грозный, пр-т им. Х.А. Исаева, 100. Область научных интересов: моделирование технических систем, проектирование автоматизированных систем в строительстве.

Минцаев Магомед Шавалович – д.т.н. профессор, ректор ФГБОУ ВО "ГГНТУ им. акад. М.Д. Миллионщикова", кафедра «Автоматизация технологических процессов и производств», 364051, Чеченская Республика, г. Грозный, пр-т им. Х.А. Исаева, 100. Область научных интересов: моделирование технических систем, проектирование автоматизированных систем в геотермальной энергетике.

Саламанова Мадина Шахидовна – д.т.н. доцент, ФГБОУ ВО "ГГНТУ им. акад. М.Д. Миллионщикова", директор НТЦКП "Современные строительные материалы и технологии", 364051, Чеченская Республика, г. Грозный, пр-т им. Х.А. Исаева, 100.. Область научных интересов: строительные технологии и материалы, проведение экспериментов по строительству.

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UDC: 681.51
DOI: 10.24412/2413-7383-2025-3-38-125-137
Language: Russian

Abstract: The article is devoted to reducing the environmental impact of cement production through the introduction of clinker -free additives (slags, ash) and an upgraded ball mill speed CAP. A mathematical model has been developed that includes the dynamics of an electric drive with a PID controller, thermal protection of windings and bearings, as well as algorithms for processing sensor data. Simintech and laboratory experiments have confirmed the stability of the system (overshoot <5%, transition time — 2.5 s) and the effectiveness of overheating protection. The solution reduces CO₂ emissions by 15-20% by optimizing grinding and using recycled materials.

Keywords: clinkerless cement, ball mill, automation, PID controller, thermal protection, mathematical modeling

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Issue: 3(38)'2025
Section: AUTOMATION AND CONTROL OF TECHNOLOGICAL PROCESSES AND PRODUCTION
How to cite: M. R. Isaeva, M. Sh. Mintsaev, A. A.-V. Sadulaev, M.S. Salamanova. OPTIMIZATION OF ENERGY EFFICIENCY AND ENVIRONMENTAL FRIENDLINESS OF CEMENT PRODUCTION BASED ON THE UPGRADED AUTOMATIC CONTROL SYSTEM OF THE BALL DRUM MILL // Problems of Artificial Intelligence. - 2025. - № 3 (38). - P. 125-137. - https://paijournal.guiaidn.ru/en/2025/3(38)-11.html

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